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CH4 sensor

Methane

Reliable real-time
data on CH4

GasPlug TECHNOLOGY | PATENTED DESIGN

Ammonia
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Where is it found?

Methane (CH4) is the most abundant organic molecule in the atmosphere, being one of the most important greenhouse gases. It is colourless, odourless and insoluble in water. The main anthropogenic emission sources are due to the production and transport of coal, natural gas, and oil.

CH4 emissions also result from livestock and other agricultural practices, land use and solid waste landfills. Other natural sources include reduced, anoxic portions of wetlands and portions of ecosystems undergoing organic decomposition.

Why is it harmful?

High levels of CH4 can result in vision problems, memory loss, nausea, vomiting, and headache. In severe cases, there may be changes in breathing and heart rate, balance problems, numbness, and unconsciousness. Long-term or large quantity exposures to it may cause death. CH4 contributes to the formation of tropospheric ozone and particulate pollution.

Moreover, methane is a much more potent greenhouse gas than CO2 contributing significantly to global warming and climate change.

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CH4 cartridge

Various options are available for methane monitoring, each designed for different applications and measurement ranges:

  • Cartridge (Type C): a state-of-the-art sensor designed for applications requiring high-sensitivity CH4 monitoring. This sensor provides accurate measurements from low concentrations (2 ppm) to 300 ppm. Its compact design, cost-effectiveness and cutting-edge performance make it an ideal solution for continuous monitoring and leak detection. This sensor is sensitive to H2S concentrations (> 100 ppb); therefore, it is recommended to install the H2S cartridge in the same device in order to correct for this interference and ensure accurate CH4 measurements.
  • Methane Laser Module (Type D): leveraging Tunable Diode Laser Absorption Spectroscopy (TDLAS) technology, this module (320 x 150 x 120 mm) provides exceptional accuracy for methane measurements, with a range spanning from sub-ppm levels to 1,000 ppm. Its unique selectivity for methane, free from interference by other gases, water vapor, or dust particles, makes it an advanced solution for industries demanding the highest accuracy.

Technical specifications

Type
N.A. (C)
TDLAS (D)
Unit of measurement
mg/m3, ppm
Measurement range(1)
2 – 300 ppm (C)
0 – 1.000 ppm (D)
Resolution(2)
0.01 ppm(C)
0.1 ppm(D)
Operating temperature range(3)
-30 to 60ºC
Operating RH range(4)
10 to 99 %RH(C)
0 a 98 %RH(D)
Recommended RH range(4)
15 to 90 %RH(C)
Operating life(5)
> 24 months(C)
> 5 years (10 years from manufacturer) (D)
Guarantee range(6)
10,000 ppm
Limit of Detection (LOD)(7)
< 0.05 ppm
Repeatability(8)
< 0.35 ppm(C)
< 0.30 ppm(D)
Response time(9)
< 120 sec(C)
< 30 sec(D)
Typical accuracy(11) (12)
±1 ppm + 10% of reading (C)
±0.5 ppm + 1% of reading (D)
Typical precision R2 (10)
> 0.85 (C)
> 0.90 (D)
Typical slope(10)
Typical intercept (a)(10)
DQO - Typical U(exp)(13)
Typical Intra-model variability(14)
< 0.3 ppm(C)
  1. Measurement range: concentration range measured by the sensor.
  2. Resolution: smallest unit of measurement that can be indicated by the sensor.
  3. Operating temperature range: temperature interval at which the sensor is rated to operate safely and provide measurements. (**) In PM sensor Type A: -40 to 50ºC with heater (more information on this version on request).
  4. Operating RH range: humidity interval at which the sensor is rated to operate safely and provide measurements.
  5. Recommended RH range: Recommended relative humidity range for optimal sensor performance. Continuous exposure outside the recommended range may damage the cartridge.
  6. Operating life: time period during which the sensor can operate effectively and accurately under normal conditions.
  7. Guarantee range: concentration range covered by Kunak's guarantee.
  8. LOD (Limit Of Detection): measured at laboratory conditions at 20ºC and 50% RH. The limit of detection is the minimum concentration that can be detected as significantly different at zero gas concentration, calculated according to the Technical Specification CEN/TS 17660.
  9. Repeatability: measured at laboratory conditions at 20ºC and 50% RH. Closeness of the agreement between the results of successive measurements of the same measure carried out under the same conditions of measurement, calculated according to the Technical Specification CEN/TS 17660.
  10. Response time: time needed by the sensor to reach 90% of the final stable value.
  11. Typical precision - R2: statistics obtained between the device hourly measurements and reference instruments in field test between -10 to +30ºC at different locations. (*) For the type B PM sensor, the expected error for PM10 is higher in presence of coarse particles.
  12. Typical accuracy: for criteria pollutants is the average Mean Absolute Error (MAE) obtained between the device hourly measurements and reference instruments for 1 to 8 months field test between -10 to +30ºC in different countries. For other pollutants is the expected error of the measurement at the reading.
  13. DQO-Typical U(exp): Data Quality Objetive expresed as the Expanded Uncertainity in the Limit Value obtained between the device hourly measurements and reference instruments for 1 to 8 months field test between -10 to +30ºC in different countries, calculated according to the European Air Quality Directive 2024/2881 and from the Technical Specification CEN/TS 17660. (*) For the type B PM sensor, the expected error for PM10 is higher in presence of coarse particles.
  14. Typical intra-model variability: calculated as the standard deviation of the three sensor means in 1 to 8 months field test between -10 to +30ºC in different countries.

A, B, C, D superindex: the super indexes refer to different types of cartridges related to the same target pollutant but with different technical specifications.

It is essential to have an instrument that is capable of accurately measuring pollution levels and providing reliable results to make informed decisions on air quality and public health.

Javier Fernández

CEO & Co-founder - Kunak

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Frequently asked questions

Are Kunak devices ATEX certified?

Kunak devices are designed for the perimetric monitoring of diffuse emissions or leak detection in areas not classified as ATEX.

They can be adapted to operate in explosive-risk environments, complying with ATEX Zone 1 requirements, provided the system is properly configured.

How often are the cartridges replaced and software renewed?

The lifespan of each cartridge depends on the sensor type and environmental conditions, typically ranging from 12 to 36 months. More details can be found in the catalogue.

Kunak Cloud services are renewed annually to maintain updated analysis, calibration, and data traceability.

Is the device portable or fixed?

Kunak devices can be installed on lamp posts, walls, masts, or tripods.

Thanks to their lightweight and modular design, they can be easily relocated by detaching the base and reattaching it elsewhere.

How often should the device be calibrated?

Sensors are factory-calibrated and supplied with an official calibration certificate.

To maintain accuracy, a remote calibration or adjustment is recommended every three months or after relocation or seasonal changes.

What calibration options are available?

Calibration can be performed through:

  • co-location with a reference station,
  • gas hood calibration with standard gas cylinders, or
  • remote adjustment using historical data.

The method depends on the project requirements and available budget.

Can data be obtained locally (Modbus)?

Yes. All Kunak devices include Modbus RTU RSxx protocol, allowing local data transmission and reading without relying on internet connectivity.

How does the device communicate?

The system transmits data via cellular (4G/3G), Ethernet, Wi-Fi, or Modbus, adapting to the available network infrastructure at each site.

What is the battery life?

Devices include an internal backup battery providing between 3 and 30 days of autonomy, depending on the configuration and active sensors.

At what height should the device be installed?

Installation is recommended at a height of 3–4 metres above ground to ensure representative measurements and prevent interference or vandalism.

Does the device have internal memory?

Yes. It features high-speed internal memory capable of storing data for up to 15 days without an internet connection, ensuring data continuity.

Can meteorological probes be connected?

Yes. Kunak AIR Pro supports up to 6 meteorological probes, and Kunak AIR Lite up to 2, depending on the model.

This allows correlation between environmental variables and pollutant concentrations.

Can it be installed on a vehicle or drone for mobile monitoring?

Yes, provided the speed does not exceed 20 km/h. This ensures measurement stability and accurate environmental data capture.

Does this technology have certifications?

Sensor-based devices are not governed by a single certification.

Kunak continuously validates its devices in the field alongside independent bodies.

These tests ensure that the data complies with the European Air Quality Directive and US EPA standards.

Is the Kunak AIR Cloud platform mandatory?

Yes. Kunak AIR Cloud is essential for temperature and humidity compensation, remote maintenance, auto-diagnostics, baseline correction, data validation, and ensuring data traceability.

Can the devices be used indoors?

Yes. The devices can be used in industrial, agricultural, or logistics environments, providing accurate pollutant control even indoors.

What is the difference between the AIR Pro and AIR Lite particle sensors?

  • Kunak AIR Pro: 24-channel, MCERTS-certified sensor that measures fine and coarse particles (PM1, PM2.5, PM10) with indicative measurement quality.
  • Kunak AIR Lite: 5-channel, non-MCERTS sensor specialised in detecting fine particles.

How are the data integrated with third-party platforms?

Data can be automatically integrated via REST API, Modbus, or FTP, facilitating connection with external environmental or industrial management systems.

What is the difference between calibration and correction?

  • Calibration adjusts the sensor’s response against a traceable reference (reference station or certified gas) to determine uncertainty.
  • Correction modifies the sensor’s response without an external reference to reduce error or drift but doesn’t quantify uncertainty.

In summary, calibration uses an external reference, while correction is an internal adjustment to maintain sensor reliability. More information on page 35 of the catalogue.